Leaf pellet mill
If you are looking for a machine to transform waste materials—such as fallen leaves, dried foliage, garden waste, and orchard leaves—into pellets that are easy to store and transport, we recommend the RICHI leaf pellet mill.
As a high-efficiency biomass processing unit, it utilizes advanced high-temperature extrusion technology to convert loose leaves into 2–12mm pellets suitable for use as fuel or organic fertilizer. Below, we provide a detailed overview of this leaf pellet production machine that turns waste into a valuable resource.
What is a leaf pellet mill?
In the past, discarded leaves were simply burned or used directly as supplementary fuel. However, due to their high moisture content, bulkiness, and impurity levels, they were unsuitable for direct commercial sale. Many biomass businesses now opt for leaf pellet mills—highly automated machines that use ring dies and rollers to compress leaves into uniform pellets. These pellets offer excellent combustion properties and minimal environmental impact.
As a professional manufacturer of biomass equipment, we provide comprehensive pelletizing solutions that integrate cleaning, crushing, pelletizing, drying, cooling, and packaging—all tailored to your specific production requirements.
Diverse application scenarios
The leaf pellet mill can also be used to process various agricultural and forestry wastes—such as wood chips, sawdust, hay, straw, sugarcane bagasse, and peanut shells…We offer raw material analysis to provide accurate data for production planning.
Adjustable pellet size
To meet diverse customer needs, this machine can produce leaf pellets ranging from 2mm to 12mm in size without requiring equipment replacement. Its modular design allows operators to quickly swap out the ring die, enabling the production of pellets in various sizes.
Production at all scales
Leaf pellet processing machines are available in various models, with production capacities ranging from 0.3 to 5 tons per hour. Of course, these are baseline figures; for higher capacities—such as 10 or 20 tons per hour—we can provide customized solutions.
Виробництво на замовлення
Before the equipment enters formal production, we conduct a comprehensive assessment of the client’s raw materials, production capacity, budget, available space, product requirements, and electrical infrastructure. Following confirmation with the client, we provide the production line flowchart, foundation pit layout, and equipment quotation—all free of charge.
Technical Structure of the Leaf Pellet Mill
Why can leaf pellet mills be sold to more than 140 countries and receive widespread praise? This is due to their scientific structure and durable materials. After repeated design and refinement, this equipment has passed international quality tests such as CE and ISO. It requires less frequent maintenance and is suitable for continuous production.
Подавач, що запобігає вигину
Feeding is the first step in the leaf pelletizing process, and ensuring that raw materials enter the machine smoothly is crucial. We have installed an anti-bridging feeder to prevent material clumping, thereby ensuring smooth pelletization and avoiding material waste.
Ring die and press rollers
To further reduce operating costs for customers, the pellet mill’s wear parts—specifically the ring die and press rollers—are made entirely of alloy steel. With proper maintenance and operation, they support 600 to 1,000 hours of production.
Зубчаста передача
High-precision aerospace-grade gear grinding technology. Compared with belt drives, efficiency can be increased by 15%. Moreover, the transmission is smooth, with low noise, making it suitable for continuous production.
Adjustable cutter
The leaf pellet machine’s cutter can control pellet length by adjusting the distance between the cutter and the ring die. To withstand the material’s impact, the cutter is also made of cemented carbide, giving it a lifespan 3-8 times longer than that of ordinary carbon steel.
Serpentine spring coupling
This component is mounted on both the motor and the reducer shafts. It improves transmission efficiency to the granulation chamber while simultaneously reducing vibration and compensating for misalignment between the two shafts.
Засоби технічної безпеки
In the event of a main motor overload, the safety pin on the equipment will protect critical components. The safety pin will automatically break, deactivating the limit switch to automatically cut off power and reduce the frequency of failures.
Popular models of leaf pellet mills
— Richi Machinery —
Currently, our leaf pellet machines have been sold to numerous countries and regions in Asia, Europe, Africa, and the Americas. Our clients range from small farms to commercial production facilities. We assess their specific needs and configure different models of equipment to ensure the final product aligns with their development goals. Below are some of our best-selling models.
0.2-1T/H Small leaf pellet press
Production: 0.2-1 tons/hour
Power: 22-90 kW
Особливості: Simple to operate, small footprint. Suitable for start-ups with limited investment budgets.
Applications: Large-scale farms, landscaping companies, family farms, pilot projects
1-2T/H Medium-sized leaf pellet maker
Production: 1-2 tons/hour
Power: 90-132 kW
Key features: Suitable for continuous and stable production. Compact structure and stable performance.
Applications: Biomass fuel plants, agricultural waste treatment companies.
2-4T/Commercial Leaf Pelletizer
Production: 2-4 tons/hour
Power: 132-250 kW
Особливості: This model is suitable for customers seeking high output and long service life. The automatic lubrication system reduces downtime.
Applications: Large farms, fuel pellet plants
5T/H+ Industrial leaf pellet mill
Production: 5＋tons/hour
Power: 250＋ kW
Key Features: At this stage, we typically provide customized designs for our clients. Generally, two or even three machines are used in combination to ensure continuous granulation.
Applications: Large-scale biomass enterprises, energy companies
Specific parameters of leaf biomass pellet machine
| Модель | MZLH320 | MZLH350 | MZLH420 | MZLH520 | MZLH678 | MZLH768 |
| Потужність головного двигуна (кВт) | 22 | 37 | 90 | 132 | 200 | 250 |
| Потужність живильника, що запобігає вигину (кВт) | 2.2 | 2.2 | 3 | 3 | 3 | 4 |
| Потужність примусового подавача (кВт) | 0.75 | 0.75 | 1.5 | 1.5 | 1.5 | 1.5 |
| Внутрішній діаметр кільцевої матриці (мм) | 320 | 350 | 420 | 520 | 673 | 762 |
| Діаметр готової частинки (мм) | 4~12 | |||||
| Продуктивність (т/год) | 0.2-0.3 | 0.3-0.5 | 1.0-1.2 | 1.5-2.0 | 2.5-3.0 | 3.0-4.0 |
Applications of leaf pellet mills
The leaf pellet mill boasts high efficiency and low energy consumption. Simply place leaves into the feed inlet, and the machine begins automatic operation. During the compression process, the loose leaves are transformed into high-quality pellets.
Leaf pellets have high combustion efficiency and low ash content. Currently, they have become a new type of environmentally friendly pellet. Furthermore, the leaf waste pellet machine also produces organic fertilizer pellets for a 3-4T/H organic fertilizer production line in Greece. The main raw materials include leaves, sawdust, straw, chicken manure, and many others. This demonstrates the leaf pellet mill’s strong versatility in terms of raw material applications. You can contact us at any time with your raw material formula.
Multiple raw materials and leaf pellets
Fallen Leaves
01
Fruit Tree Leaves
02
Garden Pruning Waste
03
Pine Needles
04
Деревна тріска
05
люцерна
06
Гранули з біомаси
01
Гранули органічних добрив
02
підстилка для тварин
03
Animal feed pellets
04
Who Can Use a Tree Leaf Pellet Mill?
Biomass fuel companies
These types of customers typically focus on equipment output, energy consumption, and continuous operation capability. Because tree leaves are seasonal, biomass combustion companies often mix them with various biomass raw materials (wood chips, straw, peanut shells, etc.) for pelleting to improve combustion performance and pellet yield.
landscaping company
These types of businesses generate a large amount of fallen leaves and grass waste every year. If customers can transform this waste into usable products and generate additional revenue, they will have a significant raw material advantage.
farms and ranches
Leaf pellet mills feature enlarged pelleting hoppers and stronger extrusion capabilities, enabling them to efficiently process high-fiber materials and produce feed pellets for cattle and sheep. However, safety and cleanliness are paramount when selecting raw materials.
Forest farms and timber processing enterprises
They are looking for equipment that can process a variety of raw materials, including leaves, branches, bark, sawdust, and wood chips, to reduce the costs associated with replacing equipment.
Global Case Studies of Leaf Pellet Mill
A pile of discarded leaves, once inside a leaf pellet , will be directly transformed into valuable commercial pellets. More and more companies are now adopting this processing method. RICHI doesn’t just provide customers with individual pieces of equipment; instead, it designs complete production solutions and offers comprehensive installation and warranty services, ensuring long-term production.
1-2T/H leaf waste pelletizers for sale in Russia
Тип проєкту: Biomass Fuel Pellet Project
A forestry integrated utilization enterprise plans to process the large amount of leaves, bark, and branches produced annually into fuel pellets. These pellets can be used for heating its own boilers, and any surplus can be sold to surrounding factories for additional revenue.
We have equipped this project with a 90KW leaf pellet mill. Under high-efficiency operation, the pellet formation rate can reach 98%.
Сировина: Leaves, pine bark, branches, etc.
Розмір гранул: 6–8 мм
Основне обладнання: Leaf crusher, leaf pellet mill, drum dryer, pellet cooler, vibrating screen, packaging equipment
2-3T/H leaf pellet mill for sale in India
Тип проєкту: Organic Fertilizer Production Project
An Indian agricultural waste company approached us wanting to establish an лінія з виробництва органічних добрив. The main raw materials are leaves, straw, and livestock manure. After discussions, we designed a complete production process for them: crushing, fermentation, mixing, granulation, drying, cooling, screening, and packaging.
The feeding auger and main door cover of the leaf pellet mill are made of stainless steel to prevent manure corrosion and ensure a long service life.
Сировина: Leaves, rice straw, bagasse, wheat straw, chicken manure, cow manure
Розмір частинок: 3-5mm
Основне обладнання: Crusher, fermentation equipment, dryer, cow manure pellet making machine, cooler, packaging equipment
5T/H leaf pellet production equipment in Mexico
Тип проєкту: Biomass Pellet Production Line Upgrade
The client is a biomass fuel company from Mexico. Because their existing production line could not keep up with production demands, they planned to upgrade it. After on-site inspection of the client’s production equipment, we adopted a production plan that seamlessly integrates the old and new systems. The existing conveying equipment was retained, and the main equipment models were replaced. Sufficient expansion space was also reserved.
Сировина: Leaves, corn stalks, sawdust, wood chips
Розмір гранул: 6–8 мм
Основне обладнання: Considering the significant fluctuations in moisture and size among different raw materials, we configured a crusher and a drum dryer. Remaining equipment includes a машина для виробництва пелет з деревної тріски, a cooler, and an automatic baling scale.
10T/H leaf pelletizer in USA
Project Type: Biomass Production Line
This is a large-scale biomass pelleting production line. The client is a biomass energy company from the United States. To maintain production continuity, the entire production line is centered around four pellet mills. This way, even if one piece of equipment fails, the entire project still retains a certain production capacity. This is exactly what commercial pelleting companies need.
Сировина: Leaves, branches, wood chips, sawdust, straw
Розмір гранул: 6-10mm
Основне обладнання: 4 MZLH678 leaf pellet mills, crusher, two drum dryers, counter-current cooler, vibrating screen, automatic packaging system, PLC system (controlling the entire production line automatically)
How to make leaf pellets?
Producing high-quality leaf pellets is not just about using a single leaf pellet mill; it’s the result of multiple processes operating in coordination. When designing a production line, it is necessary to ensure that the connection between the preceding and following processes is reasonable. This is key to guaranteeing successful pelleting.
The process flow of a standard leaf pellt production line:
01
This step involves using a cleaning machine to remove any stones, dust, or other impurities that may be present in the leaves, ensuring the smooth progress of subsequent granulation.
02
Practice has shown that processing raw materials into uniform powder increases particle yield by 15-15%. We offer specialized leaf shredders that can shred leaves into 3-5mm powder in a short time.
03
Ensuring the material is dry before pelleting is equally important. Otherwise, pelleting can easily result in slippage. A commonly used drying equipment in biomass projects is the rotary drum dryer, whose rotation speed can be adjusted according to the material’s moisture content.
04
This is the most crucial step in the entire production line. The feeder forces the leaves into the leaf pellet mill. Here, the temperature reaches 90-110 degrees Celsius, continuously softening the lignin in the leaves and creating a natural binding agent. Finally, as the material exits the die, a cutter quickly cuts it into uniform pellets.
05
To extend the shelf life of the pellets, freshly made pellets need to be cooled in a cooling machine. It only takes 6-15 minutes to lower the hot pellets (80-95 degrees Celsius) to room temperature, preventing mold and moisture buildup.
06
To ensure the quality of the leaf pellets, many projects install screening systems before the packaging machine. This filters out powder from the pellets and allows for secondary granulation, reducing losses.
07
This is the final step in the entire process. We offer both automatic and manual packing options. The final requirement depends on the customer’s production volume and forecast.
Чому варто вибрати RICHI?
Вибравши RICHI Машинобудування, ви співпрацюєте з виробником, який має понад 30 років досвіду у виробництві обладнання для виробництва пелет, і отримуєте надійного довгострокового партнера. Ми пропонуємо доступні та прозорі ціни, а також ефективне й комплексне післяпродажне обслуговування, щоб ви могли впевнено займатися виробництвом кормів.
Відмінне післяпродажне обслуговування
After the leaf pellet mill arrives, we will carry out professional commissioning and acceptance. Our technicians will repeatedly commission the equipment in each production section to ensure the equipment operates up to standard. Additionally, if you are unfamiliar with our equipment, RICHI technicians will provide one-on-one on-site training until your team can operate the entire production line independently.
Індивідуальний дизайн
Компанія RICHI має спеціалізовану команду з досліджень, розробок та проектування, яка надає вам індивідуальні послуги. Ми пропонуємо понад 200 видів продукції для задоволення будь-яких потреб у виробництві курячого корму. Крім того, ми надаємо послуги з проектування повного технологічного циклу, включаючи планування майданчика та розміщення обладнання. Незалежно від того, чи ви тільки починаєте свою діяльність у кормовій галузі, чи вже експлуатуєте налагоджену виробничу лінію, просто повідомте нам свої вимоги, і ми запропонуємо індивідуальне рішення, розроблене з урахуванням ваших конкретних умов.
Виробництво високоякісного обладнання
Етап виробництва є ключовою ланкою у процесі реалізації всього проєкту. Ми володіємо двома сучасними інтелектуальними виробничими базами та застосовуємо сувору систему контролю якості. Кожен пристрій відповідає міжнародним стандартам найвищого класу. Компанія пройшла сертифікацію BV, міжнародну сертифікацію системи управління якістю ISO 9001, європейську сертифікацію CE, а також швейцарську сертифікацію SGS та інші.
Поширені запитання
Ось кілька поширених запитань. Ви також можете будь-коли звернутися до нас, щоб отримати відповіді.
My raw material contains fresh leaves. Can I granulate it directly?
We do not recommend doing this. Fresh leaves can contain 45-70% moisture, which can cause machine blockage during pelleting. Furthermore, excessive moisture can make it difficult to unmold. Therefore, to ensure production efficiency, we generally recommend that you sun-dry the fresh leaves or use professional equipment to dry them before pelleting.
What Is the Leaf Pellet Making Machine Price?
The price of a leaf pellet mill generally ranges from $10,000 to $100,000. The specific price depends on the customer’s production volume, raw materials, equipment configuration, and process flow. The more complex the project, the higher the price will be.
Is there a promising future in using leaves to make biomass pellets?
Yes. Currently, global demand for environmentally friendly energy continues to rise. With limited supplies of traditional raw materials like wood chips and sawdust, some companies are starting to look for alternatives such as leaves, straw, branches, and peanut shells. A significant advantage of leaf pelleting is its wide availability; it’s practically ubiquitous. This ensures relatively low raw material procurement costs.
However, for commercial pelleting, a stable raw material collection and processing system is essential, forming the foundation for continuous pelleting production.
It’s important to note that pure leaf pellets have a low calorific value. Therefore, in real-world projects, many pellet mills combine them with sawdust, straw, and other raw materials to improve combustion efficiency. A single leaf pellet machine Canada processes leaves mixed with 15-40% branches and sawdust into pellets, which are then sold to surrounding industrial boilers, with a payback period of approximately 5-6 months.
