Chicken Manure Pellet Production Line
Chicken manure pellet production lines use various forms of chicken manure as the main raw material, while also requiring the addition of auxiliary and functional materials. The raw materials undergo a series of production processes through various equipment, from raw material processing, crushing, pelletizing, drying to packaging.
- Output (T/H): 1 – 40
- Price (USD): 20,000 – 150,000
- Pellet size (mm): 4-12
1-40T/H Chicken Manure Pellet Plant
RICHI chicken manure pellet production lines can meet the capacity requirements of 1-40T/H, suitable for family farms, small-scale livestock enterprises, and large group enterprises. On the right is a video showcasing our chicken manure pellet plant in Thailand.
The investment cost for a complete RICHI chicken manure pellet plant generally ranges from US$20,000 to US$1,500,000. However, due to differences in the raw material types, plant construction, land acquisition, and various environmental protection facilities required by each customer, the final construction cost will vary.
If you require a detailed investment cost quote, please contact RICHI.
Workflow of Chicken Manure Pellet Production Line
The most complete chicken manure pellet production process includes eight stages: raw material processing, mixing, fermentation, crushing, granulation, drying, cooling and screening, and packaging. However, you may not need all stages in your chicken manure pellet production; customized stage design is one of RICHI’s effective services.
Below is a detailed breakdown of the chicken manure pellet production line process to help you quickly understand its workflow:
Raw Material Processing Stage
01
The production process begins with dehydrating the collected chicken manure, followed by adding appropriate proportions of straw, rice husks, and other materials.
Mixing Stage
02
After initially removing impurities, workers proportion the materials and add a special fermentation agent to ensure higher-quality chicken manure pellets.
Fermentation Stage
03
Workers transport the mixed material by vehicle and spread it into a fermentation warehouse or site, maintaining a high temperature period of 55℃-70℃ for 10 days. They use a trough-type turning machine to turn and ferment the material.
Crushing Stage
04
Workers transport the fermented material to the crushing silo, where they use a vertical crusher to crush it into extremely fine particles for better granulation.
Pelletizing Section
05
The mixed material enters the granulation hopper, is fed into the feed trough, and then falls into the granulation chamber to produce chicken manure pellets.
Drying Section
06
The granulated material then moves to the dryer. A hot air furnace and a biomass pellet burner power the flat dryer, with a fire extinguisher at the front end introducing hot air into the drying drum to dry the chicken manure pellets.
Cooling and Screening Section
07
In the cooling chamber, fans mechanically draw in natural air, which penetrates and cools the chicken manure pellets. After cooling, the pellets pass through a screener and then fall onto an elevator. The buckets in the elevator transport the refined pellets to the packaging hopper.
Packaging Section
08
The pellets in the packaging hopper fall into the packaging system below for packaging, forming finished fertilizer that is easy to transport.
Chicken Manure Pellet Production Line projects
Currently, our business covers more than 35 countries, including but not limited to Poland, Thailand, Australia, the United States, New Zealand, Uruguay, etc.
13-15T/H Chicken Manure Pellet Plant in Poland
EU environmental regulations left the client unsure how to handle chicken manure from a large farm. When they contacted us, they explained that the farm primarily raises chickens, using bedding manure as raw material, and they wanted us to design a suitable chicken manure pellet plant.
- Installation Time (days): 90
- Project Cost (USD): 1,400,000
3-5T/H Chicken Manure Pellet Production Line in Thailand
The client owns a fertilizer company in Thailand and, to expand their fertilizer offerings, signed a chicken manure purchase agreement with local farmers. They told us to first design a small-to-medium-sized chicken manure pellet production line, and then collaborate with us if there were future expansion needs.
- Installation Time (days): 10
- Project Cost (USD): 135,000
1-2T/H Chicken Manure Pellet Plant in Australia
The client built a large chicken farm in Australia and wanted to mix chicken manure with rice bran, sawdust, and mushroom residue to produce chicken manure pellets, in response to the government’s agricultural sustainability policies.
- Installation Time (days): 7
- Project Cost (USD): 110,000
8T/H Chicken Manure Pellet Production Line in the USA
The client’s main raw materials are chicken manure, rice husks, and rice bran. They need a production line to produce 6-8 mm chicken manure pellets to replace synthetic fertilizers for soil organication.
- Installation Time (days): 90
- Project Cost (USD): 420,000
10T/H Chicken Manure Pellet Plant in New Zealand
A local farming cooperative sought our help to design a production line capable of processing a mixture of chicken, sheep, and cow manure to more effectively address their livestock waste disposal needs.
- Installation Time (days): 20
- Project Cost (USD): 850,000
6T/H Chicken Manure Pellet Production Line in Uruguay
When the client contacted us, they specifically requested the production of chicken manure pellets to meet export requirements. Their raw materials are fresh chicken manure, straw, and sawdust, and they needed us to design a 6T/H high-quality chicken manure pellet plant.
- Installation Time (days): 15
- Project Cost (USD): 215,000
Video of Chicken Manure Pellet Production Line
RICHI chicken manure pellet plants offer customized solutions based on customer needs. Below are videos of a chicken manure pellet production line in operation in Thailand and a trial run video for your reference.
Chicken manure pellet production line full process
The video shows you the entire process of chicken manure pellet production.
Chicken Manure Pellet Production Line Trial Run
See how our production line produces the perfect chicken manure pellet fertilizer.
Equipment for Chicken Manure Pellet Production Line
RICHI chicken manure pellet production lines utilize high-standard machinery throughout every stage, helping you transform difficult-to-process chicken manure impurities into high-quality chicken manure pellets that are uniform in color, fragrant, high in nutrients, and do not burn seedlings.
As our equipment is continually updated, the following parameters are provided for reference only. Specific details will be provided in the final quotation. For a complete equipment lineup, please see below:
Vertical Crusher
It is mainly used to crush large raw materials into fine materials, which facilitates the subsequent mixing and granulation process.
- Equipment Name ：Vertical Crusher
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Ribbon Mixer
The belt mixer achieves material mixing by rotating the inner and outer belts in opposite directions.
- Equipment Name ：Ribbon Mixer
- Power ：4 kW
- Capacity ：0.5 m³
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Liquid Additive System
Used to add trace elements to materials to enhance the nutritional value of chicken manure pellets.
- Equipment Name ：Liquid Additive System
- Capacity ：1-2 m³
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Trough-Type Turner
It is used to aerobic ferment raw materials such as chicken manure to improve the quality of finished chicken manure pellets.
- Equipment Name ： Trough-Type Turner
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Rotary Dryer
Customers mainly use rotary drum dryers to dry materials to a suitable moisture content, thereby achieving the required moisture level of the finished product and improving its quality.
- Equipment Name ：Rotary Dryer
- Lifting Flight Thickness ：6.13 mm
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Chicken manure pellet machine
Chicken manure fertilizer granulator machines are mainly used to roll chicken manure pellets into finished chicken manure pellets through a double roller.
- Equipment Name ：Chicken manure Fertilizer Granulator Machine
- Output ：1 -26 T/H
- Power ：22 – 250 KW
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Cooler
The cooler is mainly used to cool the finished chicken manure pellets to achieve the appropriate pellet hardness, making them easier to transport later.
- Equipment Name ：Cooler
- Output ：1 – 40 T/H
- Power ：1.5 – 2.2 kW
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Rotary Grading Screen
The production line screens out substandard materials from the finished product granules, thereby enhancing the overall product quality.
- Equipment Name ：Rotary Grading Screen
- Output ：2 – 50 T/H
- Power ：0.18 – 0.55 kW
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Bagging Scale & Heat Sealer
Packaging scales and heat sealing machines are mainly used to weigh finished chicken manure pellets, bag them, and seal them to ensure the integrity and airtightness of the chicken manure pellets.
- Equipment Name ：Bagging Scale & Heat Sealer
- Output ：2–8 bags/min
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Types of Chicken Manure Pellet Production Lines
RICHI chicken manure pellet production lines are adaptable to various raw material forms, including pure fresh chicken manure, bedding chicken manure, and mixed additives. Based on the different raw material characteristics and finished product requirements, we will match you with the best production equipment and design the most suitable organic fertilizer production line.
Broiler manure fertilizer
Laying hen manure fertilizer
Guinea fowl manure fertilizer
Black-boned chicken manure fertilizer
RICHI Services
For 30 years, RICHI has been committed to designing practical, durable, high-quality, and efficient chicken manure pellet production line equipment.
Primary Products and Services
Customized Design for Complete Feed Processing Plant and Biomass Pellet Production Plant.
enquiry@pelletizerequipment.com
Consultation Services
We have a professional consulting team available 24/7 to answer your questions promptly.
After-Sales Service
We have established a reliable after-sales team to answer your questions within 48 hours.
Detailed Design
Our engineers will design a customized chicken manure pellet plant solution based on your specific needs.
Precision Manufacturing
Once the process flow of the chicken manure pellet production line is determined, we will schedule production as quickly as possible.
Customized Chicken Manure Pellet Production Line
What capacity chicken manure pellet production line do you need? RICHI chicken manure pellet production lines offer small, medium, and large-scale customized options to ensure you find the pelleting solution that best suits your needs.
1-2 t/h Chicken Manure Pellet Production Line
Suitable for small farms and individual farmers.
Price range: $10,000-$20,000.
3-4 t/h Chicken Manure Plant
Ideal for medium-sized family farm owners or agricultural cooperative owners.
Price range: $20,000-$30,000.
5-6 t/h Chicken Manure Pellet Production Line
For large poultry farming groups looking to establish a suitable chicken manure pellet plant, a capacity of 5-6 tons per hour is ideal.
Price range: $30,000-$40,000.
7-8 t/h Chicken Manure Plant
For large-scale commercial organic fertilizer plants, a 7-8 t/h chicken manure pellet plant can meet your production requirements.
Price range: $40,000-$60,000.
9-10 t/h Chicken Manure Pellet Production Line
For very large-scale organic fertilizer production bases, the demand for industrial-grade chicken manure pellet production is high, requiring a more stable and automated production line.
Price range: $60,000-$100,000.
11-12 t/h Chicken Manure Plant
For extra-large organic fertilizer projects or government environmental protection projects, where output and quality are more important, and 24-hour continuous operation is required.
Price range: $100,000-$1100,000.
Why Choose RICH?
RICHI Machinery can provide you with a complete set of equipment for your chicken manure pellet production line. Key components of the core equipment are made of high-quality stainless steel and are CE certified, ensuring strong corrosion resistance and long-term operational stability, effectively reducing your maintenance costs.
Currently, RICHI has served over 2000 customers, and its pelleting equipment is exported to more than 140 countries. The company provides one-stop service from project design, equipment production, installation, commissioning to personnel training, injecting professional driving force into your company’s sustainable development.
Customized Design
RICHI advanced chicken manure pellet production lines can be efficiently customized to meet your specific raw material needs, ensuring a more comfortable, reliable pelleting experience and delivering maximum sustainable economic benefits.
Precision Manufacturing
RICHI Machinery adheres to the manufacturing principle of more innovative design, higher quality production, and smarter operation. We continuously innovate and improve our manufacturing, working hand in hand with you to create pelleting miracles.
Extensive Experience
30 years of R&D, production, and manufacturing experience allow us to keep abreast of industry developments and quickly understand industry dynamics. We provide you with the latest industry construction experience as quickly as possible.
Frequently Asked Questions
Various problems may arise during the equipment procurement and use of a chicken manure pellet production line. Below are some frequently asked questions that may be helpful:
1.How much does it cost to invest in a chicken manure pellet Plant?
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Chicken manure pellet production lines are generally divided into small, medium, and large lines.
Small lines have a production capacity of 1-2 tons/hour, with equipment investment costs ranging from $20,000 to $100,000.
Medium lines have a production capacity of 3-5 tons/hour, with equipment investment costs ranging from $140,000 to $300,000.
Large lines have a production capacity of 8-15 tons/hour, with equipment investment costs ranging from $400,000 to $1,400,000.
Furthermore, among our clients, building a chicken manure pellet plant typically requires not only investing in the complete set of equipment but also considering the initial plant construction, plant design, and subsequent sales and operations. Therefore, the investment cost for each client will vary. For specific details, you can contact us for a free consultation.
2.How long do the core components (molds and bearings) of a RICHI chicken manure production line last?
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Our core components include ring dies, pressure rollers, and bearings. The ring dies are made of 42CrMo, with an average lifespan of 800-1500 hours.
The pressure rollers have an average lifespan of 600-1200 hours, and the bearings are SKF bearings with an average lifespan of 2000-4000 hours.
3.What are the moisture requirements for the raw materials used in chicken manure pellet mills?
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The moisture content of the fermented raw materials needs to be controlled at around 20%-30%.
A good indicator is that you can easily form a ball of the pre-treated raw material by hand; if it crumbles easily when you release it, the moisture content is sufficient.
4.What are the prospects for chicken manure pellet production lines?
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Chicken manure pellet production lines are a type of organic fertilizer pellet production line. Currently, the global chicken manure pellet plant market is experiencing a period of rapid growth.
By 2026, the chicken manure fertilizer market is projected to reach $2 billion, and the high demand for organic fertilizer is driving the need for innovation in upstream production equipment.
Undoubtedly, now is the best time to invest in chicken manure pellet production lines and organic fertilizer pellet production lines.If you would like to learn more about the chicken manure production line, please visit our YouTube channel.
5.What is the price of chicken manure organic fertilizer?
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There are four main types of chicken manure organic fertilizer: powdered chicken manure organic fertilizer, granular chicken manure organic fertilizer, bulk chicken manure compost, and bagged granular fertilizer.
The market price for powdered chicken manure organic fertilizer is approximately $58-86 per ton, for granular chicken manure organic fertilizer it’s approximately $115-216 per ton, for bulk chicken manure compost it’s approximately $43 per ton, and for bagged chicken manure granular fertilizer it’s approximately $145-200 per ton. High-end granular products can reach prices of approximately $540 per ton.
Prices may fluctuate depending on the region and local sales conditions. You will need to assess the specific prices based on the actual sales situation in your area.
