Pellet press machine Germany
A pellet press machine Germany is a highly efficient device that extrudes raw materials into pellets. These include animal feed pellet machines, biomass pellet machines, organic fertilizer pellet machines, and cat litter pellet machines.
Germany is one of the world’s leading countries in setting standards for industrial equipment. For pellet press machine Germany, simply being functional is not enough; safety, environmental friendliness, and energy efficiency are also essential factors for entering the German market.
RICHI always keeps this in mind. Pellet press machine Germany undergo optimization and upgrades. All equipment has passed rigorous testing. In actual projects, professional engineers design customized solutions based on the specific requirements of German clients, such as power consumption, dust levels, and site layout. Currently, pellet machines are in operation in five regions of Germany. With high-quality equipment and comprehensive services, it has won praise from numerous clients.
Mesin RICHI
Advantages of Pellet Press Machine Germany Technology
Meets high standards of German and European Union certification
CE, ISO and ATEX certifications
High-efficiency and low-consumption industrial standards
IE3 / IE4 Siemens motors
Compliant with German environmental standards
Dust: Below 20 mg/m³
Noise: <55 decibels
Solutions for different pellet extrusion machine German
Below are some of RICHI’s pellet press machine Germany projects. Before a project officially begins, our professionals communicate with the client to inquire about their raw materials, budget, production volume, plant size, and other relevant information. After a comprehensive evaluation, we design customized pelleting solutions for different projects. This reflects our unwavering commitment to a client-centric approach, rather than focusing solely on equipment selection.
2-2.5 t/h German wood pellet machine
- Project Location: Lower Saxony, Germany
- Project Time: June 2024
- Workshop Area: 2800 square meters
- Raw materials: wood chips, sawdust, waste wood panels, wheat straw, corn stalks
- Particle Size: 8-10mm combustible pellets
- Main Equipment: Hammer mill, drum dryer, mesin pelet serpihan kayu Germany, cooler, screening machine, bag filter, automatic packaging system
- Main Production Process: Cleaning → Crushing → Drying → Mixing → Pelletizing → Cooling → Screening → Packaging
Pellet type
Pelet bahan bakar biomassa
Total investment cost
$120,000
Project Background
In Germany, the demand for wood pellets is growing rapidly. These pellets are not only a low-cost alternative energy source, but more importantly, by turning various wood wastes into marketable pellets, they perfectly align with Germany’s energy transition policy and the development direction of a circular economy.
The client is a practitioner of this trend. He wants to produce high-quality fuel pellets from wood and agricultural waste, primarily for use in industrial boilers. In this project, dust and raw material impurities control are the main challenges.
Customized solution for pellet press machine Germany project
Compared to raw logs, waste wood contains many impurities, such as nails, screws, and other iron pieces. Therefore, ensuring the raw materials are clean was a key consideration for RICHI when designing the production line. Ultimately, this problem was solved by installing iron separators and other cleaning equipment at multiple locations along the production line.
During the crushing process, the wood generates a significant amount of dust. However, such a working environment is not permitted in Germany. Our professional team incorporated dust collection bags and a screening system into the entire During the crushing process, the wood generates a significant amount of dust. However, such a working environment is not permitted in Germany. Our professional team incorporated dust collection bags and a screening system into the entire wood production line, reducing dust emissions to below 20 mg/m³. reducing dust emissions to below 20 mg/m³.
5T/H Livestock feed pellet press Machine Germany Project
Project Type: Livestock Feed Production Line for Pigs and Cattle
Project Start Date: May 2022
Raw Materials: Corn, Wheat, Soybean Meal, Wheat Bran, Vitamin Premix
Particle Size: 3-4mm Pig Feed Pellet, 6-8mm Cattle Feed Pellet
Main Equipment: Crusher, SZLH350 Mesin pelet pakan ternak, Automatic Batching System, Twin-Shaft Mixer, Cooler, Vibrating Screen, Automatic Packaging Machine, PLC Intelligent Control System
Process Flow: Crushing → Mixing → Pelletizing → Cooling → Installation
Pellet type
Livestock feed pellets
Production line cost
$200,000
Customer Needs:
The customer is a feed processing company in Lower Saxony, Germany. They have long supplied compound feed to surrounding farms and agricultural cooperatives. To further expand their market, they want to upgrade their existing production line. Their main requirements are as follows:
- Increase the automation level of the production line and reduce labor costs.
- Ensure product consistency and reduce dust.
- Improve pellet palatability and increase livestock feed intake.
- Enable one production line to produce multiple types of feed for pigs and cattle.
RICHI Customized German Pellet Machine Project Solution
① Multifunctional German Pellet mill
- Equipped with a conditioner—steam conditioning softens and gelatinizes raw materials for better digestion by livestock.
- Forced feeder—designed for continuous feeding of fibrous raw materials such as alfalfa and hay.
- Changeable ring die—supports production of pellets from 1-12mm in diameter.
② Upgrading Existing Production Lines
- The usable silos and some conveying equipment are retained, and new equipment such as crushing, mixing, and pelletizing are integrated into the production line in stages. Customers can maintain some production capacity throughout the upgrade. The entire installation cycle is approximately 35 days, including equipment positioning, installation, electrical wiring, and PLC parameter settings. Ultimately, 3-4 personnel are sufficient to support pelleting production.
- High-efficiency mixer—ensures consistent pellet composition.
Screening system—recovers dust and performs secondary processing. - Automatic batching system—allows flexible adjustment of raw material formulas, with a batching accuracy of up to 99%.
4-5T/H RDF pellet press machine Germany
Germany has always placed great emphasis on the resource utilization of municipal solid waste. The client, a renewable energy company, wants to build an RDF (Regenerative Thermal Dioxide) production line. It primarily utilizes paper, cardboard, packaging materials, and wood scraps from municipal waste to produce 6-10mm combustible pellets. A key focus is ensuring the stable combustion of the pellets produced from the mixed raw materials.
Installation period: 60 days (including equipment installation, automation commissioning, and operator training)
RICHI Customized Solutions
① Controlling Raw Material Moisture Content
The moisture content of the raw materials is controlled between 12% and 15% using a dryer. Practical testing has shown that this range achieves ideal pellet formation rate and combustion performance.
② Controlling Raw Material Specifications The size of the raw materials needs to be controlled. RICHI has installed a pulverizer to turn different raw materials into 3-5mm powder, ensuring smooth granulation.
③ High-efficiency, low-consumption pelletizing
To prevent material jamming, the core equipment of the production line uses an Pabrik pelet RDF Germany. It features an arch-breaking device and a forced feeder to ensure continuous pelletizing operation.
④ Raw Material Testing and Analysis
Before the project started, the RICHI team first tested the customer’s raw materials to see if they were suitable for granulation and to optimize the production line design.
⑤ Free Customization Service
Production Flowchart
Equipment Layout Diagram
Circuit Diagram Design
Free Cost Estimate
3-4T/H Organic Fertilizer pellet press Machine Germany Project
This is an organic fertilizer production line located in Bavaria, Germany. In Germany, the long-term indiscriminate dumping of animal manure is subject to strict penalties. Against this backdrop, an agricultural cooperative approached us, hoping to establish an organic fertilizer pelleting solution to achieve resource utilization of waste and environmentally friendly production.
- Raw materials: Cow manure, pig manure, wheat straw
- Particle size: 4mm
- Factory area: 40×12×7 meters
- Production process: Fermentation and crushing → Mixing → Granulation → Cooling → Packaging
Pellet type
Organic fertilizer pellet
Production line cost
$150,000
Customized solution for organic fertilizer pellet press machine Germany
Due to limited factory space, the entire organic fertilizer production line features a compact layout. Instead of a standard bucket elevator, a screw conveyor and a Z-type bucket elevator are used to keep the production line height below 6 meters, reducing the overall floor space required.
Furthermore, the organic fertilizer machine is made of stainless steel, which effectively resists corrosion from manure and extends the equipment’s lifespan.
Different types of pellet press machine Germany
RICHI offers more than just one type of pellet press machine Germany. Our 60,000-square-meter production base has independently developed and produced over 400 models of granulation machines across 50 major series, capable of adapting to granulation projects of varying scales and needs. Below are four main core pelleting equipment options. Our sales staff will provide precise configuration based on your specific requirements.
Pabrik pelet pakan ternak
Suitable for producing feed for various poultry, livestock, shrimp, and aquatic animals. The number of conditioning layers can be selected according to requirements. Generally, poultry feed requires 1-2 layers of conditioning. Shrimp feed, through a three-layer conditioning process, produces water-resistant, highly digestible pellets.
Kapasitas produksi
1-40T / H
kekuatan
22–315 kW
Pabrik pelet biomassa
This is a pelletizing machine that turns waste into valuable resources. It can turn agricultural and forestry waste such as straw, wood, and rice husks, as well as urban solid waste, into combustible pellets. It supports continuous pelletizing, with investment costs ranging from $15,000 to $2,500,000.
Kapasitas produksi
0,2–4 T/jam
kekuatan
22-250 kW
Floating fish feed extruder mesin
High-quality aquatic feed can be produced through extrusion expansion. Some German customers also use this machine to produce poultry, livestock, and pet feed to improve pellet quality. Depending on the production process, it can be divided into single-screw extruders and twin-screw extruders.
Kapasitas produksi
0.2-12T/H
kekuatan
37-355KW
pupuk organik mesin pelet
The entire transmission system utilizes high-quality imported bearings and oil seals, ensuring efficient, stable, and low-noise transmission. The produced organic fertilizer granules are uniform in appearance and have consistent nutrient content, making them suitable for market sales.
Kapasitas produksi
1-26T/H
kekuatan
22-250 kW
Other equipment we provide to our German customers
In many projects, clients don’t just buy a single pellet press machine Germany. Instead, RICHI configures crushing, drying, cooling, and packaging equipment according to different needs, creating a stable and efficient pelletizing production line.
peralatan kebersihan
It efficiently removes various impurities from raw materials, including stones, nails, screws, etc.
Penghancuran bahan baku
It grinds raw materials of varying sizes into uniform powder. Depending on the raw materials, RICHI offers products such as water droplet grinders, hay grinders, and wood chippers.
Mixer
Including single-shaft paddle mixers and twin-shaft paddle mixers, these machines can quickly and evenly mix powdery, flake, granular, and lumpy materials.
pengering
Generally used for drying biomass raw materials. The lifting plates inside the drum can fully mix the material and hot air, achieving a better drying effect.
Pendingin
After cooling, the finished product temperature should not exceed room temperature by 3-5 degrees Celsius, which can effectively extend the shelf life of the finished granules and facilitate storage or transportation.
Automatic Packaging Scale
It integrates weighing, bagging and sealing functions, reducing reliance on manual labor.
Complete service process for the pellet press machine Germany project
Partnering with RICHI means you get more than just high-quality equipment. We offer one-stop service, from customized solutions to after-sales support, ensuring worry-free production for our clients in the long run.
Project preparation
RICHI doesn’t start projects blindly. We assemble a dedicated team of engineers to design a production flow chart, civil engineering plan, steel frame installation drawings, and other essential technical documents tailored to the client’s needs. Based on the final plan, we then provide the client with a precise quotation and equipment list. The entire process is open and transparent.
Cooperation agreement signing and equipment production
When a formal purchase and sale contract is signed, the delivery cycle, trade terms, payment method, and warranty period will be clearly defined. After the customer pays a deposit, the factory will officially begin equipment production. The core components of the pellet press machine Germany(ring die rollers, gearbox, etc.) are manufactured in-house using CNC machining, and can be precisely customized to meet customer requirements.
Trial run and testing
You don’t need to worry about the equipment arriving at your door not working. RICHI has taken this into account as well. Workers will test each piece of equipment individually. For the entire production line, we will simulate the customer’s production environment and conduct a coordinated trial run to ensure that capacity and pellet forming accuracy all meet the standards.
Packaging and Shipping
Once all equipment is operational, workers will disassemble and repackage it, preparing a complete set of customs clearance documents according to German requirements. We will select the optimal transportation option based on the client’s location. For example, in Germany, we typically use the China-Europe Railway Express, ensuring reliable delivery to the client’s factory within 30 days. We provide real-time tracking of the logistics process, helping clients understand the location of their goods and prepare for installation in advance.
Installation and Training
Outsourced engineers will provide on-site installation guidance, including equipment assembly, steel frame construction, and pipeline connection. After equipment installation and commissioning are completed, the customer team will receive one-on-one training, mainly covering equipment operation procedures, routine maintenance, troubleshooting, and ring mold replacement. Generally, 1-2 days is sufficient for workers to master the production process.
Long-term after-sales guarantee
Pellet press machine Germany come with a one-year warranty. RICHI also provides lifetime technical support and spare parts supply. In case of equipment failure during production, the professional after-sales team will provide remote diagnostics and solution guidance within 24 hours.
We will conduct regular follow-up visits to provide optimization suggestions for the production process. For future capacity expansion and process modification requests from our customers, we will provide free optimization solutions.
Pertanyaan yang Sering Diajukan
During the process of purchasing a pellet press machine Germany, you may encounter various issues. You can choose to contact us for a free consultation or refer to the frequently asked questions below for solutions.
1. What is the routine maintenance cycle for pellet making machine Germany?
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RICHI provides each customer with a detailed equipment operation and maintenance manual. We recommend combining daily inspections, regular maintenance, and annual repairs. This ensures long-term stable operation of the equipment.
Customers can arrange for workers to inspect and clean the equipment’s lubrication system, motor condition, and residual materials before and after pelleting.
A comprehensive inspection of the couplings, gearbox, and other systems can be conducted monthly. If wear on vulnerable parts exceeds normal limits, they should be replaced promptly to avoid downtime.
Finally, a comprehensive maintenance check of the entire equipment can be performed every 6-12 months to ensure all components are functioning properly.
2. Is replacing the ring die complicated?
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It’s not complicated. Replacing a set of ring dies only takes 20-30 minutes. To reduce downtime, the pellet press machine Germany is equipped with a ring die lifting device as standard, allowing a single person to quickly complete the assembly and disassembly.
3. I want to use a RICHI pellet mill to produce organic fertilizer pellets, which will be sold in Germany. Will the pellets meet the heavy metal standards of the EU fertilizer regulation EC 2019/1009?
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Yes, that’s possible. We pay special attention to this standard when designing the production line. The entire production line will be equipped with impurity removal and screening systems to strictly control the residue of metals and impurities in the raw materials. To reassure our customers, RICHI can provide raw material trial reports to guarantee that the finished granules meet German organic fertilizer market standards.
13. Is your pellet press machine Germany energy-efficient?
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Considering the high cost of industrial electricity in Germany, the RICHI ring die pellet mill has undergone optimization and upgrades to its core systems of transmission, pelleting, and feeding.
The main drive of the pellet mill adopts a gear drive. Compared with belt drive, it can save 8-12 kWh of electricity per ton of feed for the same production capacity.
The feeding system is equipped with a variable frequency feeder, which can adjust the feeding speed according to the raw material condition, reducing unnecessary energy consumption.
In addition, the die holes have undergone precision polishing. This results in smoother discharge and naturally lower energy consumption.
